Cryogenic Machining - Dry
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Information  @ Glance Contents of the Data Base
  • Cryogenics is the study of the production and behaviour of materials at very low temperatures
  • Gas to be cryogenic if it can be liquefied at or below −150 °C (123.15 K; −238.00 °F).
  • Common cryogenics are helium, hydrogen, neon, nitrogen, oxygen, argon, krypton, xenon, methane, ethane, and propane
  • Nitrogen is a safe, non-combustible, and non-corrosive gas which accounts to 78% of air we breathe
  • Cryogenic cooling is used for the cooling and lubricating the work piece while machining.
  • Dry machining is more sustainable process than machining with cutting fluid because of absence of lubricants and coolants
  • The cryogenic fluid used is generally nitrogen fluid.
  • When nitrogen delivered to the cutting region it immediately turn into vapour state and returns back to
    the atmosphere, leaving no residue to damage the part, machine tool, chips, or operator
  • Multi-patented cryogenic machining process enables higher cutting speeds, increased material removal rates, and longer tool life by transmitting liquid nitrogen at -321°F through the spindle turret and tool body, directly to the cutting tool’s edge
  • Cryogenic cooling has been shown to
    increase tool life significantly through a reduction of tool temperature near the work piece-tool interface, thereby increasing the hardness and toughness of the insert.
  • Applications for cryogenic machining include high-speed cutting of titanium and other tough-to-cut alloys common in aerospace, heavy equipment and energy part processing
  • Cryogenic machining allows to obtain surface roughness parameters
    values smaller than during conventional machining
  • Cryogenic coolant exhibits promising improvements in tool life
  • Cryogenic cooling is not a cheap method and also requires the use of specially-designed machine tools
  • In India, significant growth of man power and facility has taken place in this exciting area of cryogenics and superconductivity
Basics
  • Basics
  • Cryogenic cooling  in metal cutting

Process Information

  • Dry or Wet Machining?
  • Dry Machining

Case Studies - Cryogenic Cooling

  • Case Study of Cryogenic Machining
  • Machining Steel
  • CNC Milling of Titanium alloy
  • Surface Layer Generation
  • Machining of titanium alloy
  • Cryogenics in Machining
  • Cryogenic Grinding
  • Tool Wear in Cryogenic Machining
  • Supercritical carbon dioxide cooling
  • Cryogenic Cooling in Machining of
    Sinter hardened Materials

Process & Equipment suppliers

  • The Cryogenic Machining System
    from Source to Tooling
  • Temperature Chambers and Thermal Platforms
  • Cryogenic Condenser
  • Breakthrough in cryogenic machining
  • Cryogenic Coolants in Machining Processes
  • Safety valves and fittings for cryogenic applications
  • Controlled rate Freezer
  • Cryogenic machining systems suppliers
  • Horizontal Machining Center
  • Tooling for cryogenic systems
  • Software Suit
  • Machine Tools America
  • Machining solution provider - Germany
  • Liquid Nitrogen Plant
  • Cryogenic Nitrogen Generators

Safety Issues 

  • Safe Handling of Cryogenic Gases
  • Cryogenic Safety

Applications , Suppliers & Market

  • The Scenario in India
  • Cryogenics Resources in India
  • Cryogenic machining demonstrations
  • Cryogenic machining technology patents
  • Cryogenic Nitrogen Gas Cooling
    for Thermal Spray Coatings

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